E1422 Hot and Cold Use in Tomato Ketchup and Sauces Price USD

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What is E1422

E1422, also known as acetylated distarch adipate, is a type of modified starch widely used in the food industry. It is produced by treating starch (often corn, potato, or tapioca-based) with acetic anhydride and adipic anhydride. This process changes its molecular structure, making it more stable in both hot and cold conditions compared to native starch.

Chemical nature and functional properties of E1422

E1422 is designed to handle heat, acid, and shear stress during food processing. Its key properties include:

  • High thermal stability – Maintains thickness during pasteurization and cooking.
  • Good freeze-thaw stability – Prevents separation or water release in refrigerated or frozen storage.
  • Acid resistance – Works well in acidic foods like tomato-based sauces.
  • Smooth texture – Delivers a consistent mouthfeel without graininess.

Approved uses in the food industry worldwide

E1422 is approved by major food safety authorities, including the FDA in the United States and EFSA in the European Union. It is permitted in many countries for use in a variety of products such as:

  • Sauces and gravies
  • Dairy desserts
  • Fruit fillings
  • Ready meals and soups

Its approval comes with specific maximum usage levels depending on the product category and regional regulations.

Common applications in tomato ketchup and seasoning sauces

In tomato ketchup and seasoning sauces, E1422 works as a thickener and stabilizer to:

  • Maintain the desired viscosity during cooking and storage
  • Improve pourability and prevent water separation
  • Keep sauces smooth under different temperatures
  • Enhance consistency so the texture is uniform from the first pour to the last

It’s often the preferred choice for manufacturers who need reliable performance from production line to the consumer’s table.

Role of E1422 in Tomato Ketchup and Seasoning Sauces

E1422 in ketchup texture stability

E1422, also known as acetylated distarch adipate, plays a big role in how ketchup and seasoning sauces look, feel, and last on the shelf. In these products, texture and consistency matter just as much as flavor — that’s where E1422 steps in.

Impact on Texture, Viscosity, and Stability

  • Keeps ketchup smooth and thick without separating.
  • Maintains sauce viscosity over time, even after hot filling or cold storage.
  • Reduces water separation (“syneresis”), so the sauce looks fresh on the plate.

Interaction with Other Ingredients

E1422 works well with the usual sauce ingredients:

  • Tomato solids – helps suspend pulp evenly for a uniform look.
  • Acids (like vinegar) – resists breakdown in acidic conditions.
  • Oils and fats – keeps emulsions stable, avoiding oil separation.
  • Spices and flavor particles – prevents settling at the bottom of the bottle.

Benefits for Shelf Life and Product Consistency

  • Extended shelf life by maintaining uniform texture during storage and transport.
  • Batch-to-batch consistency so every bottle pours and tastes the same.
  • Withstands handling and temperature changes better than many unmodified starches.
FeatureBenefit in Ketchup & Sauces
Viscosity controlEasy squeeze and clean pour
Acid resistanceStable in vinegar-rich sauces
Freeze-thaw stabilityPrevents texture loss during cold storage
Particle suspensionEven distribution of spices and tomato pulp

Behavior of E1422 Under Hot and Cold Conditions

Performance in Hot Processing and Pasteurization

E1422 (acetylated distarch adipate) holds up well during high-heat cooking, making it a solid choice for sauces that go through pasteurization or hot-fill processing. In tomato ketchup production, this means the thick and smooth texture stays intact even when the product is heated above 194°F (90°C). It resists breakdown, preventing thinning or separation during cooking and bottling.

Stability and Texture Retention in Cold Storage

Once cooled, E1422 keeps sauces stable during refrigerated or room temperature storage. For ketchup and seasoning sauces, this means no watery layer forming at the top and no gritty or lumpy texture. It maintains a consistent mouthfeel from the first squeeze to the last.

Heating and Cooling Effects on Viscosity and Mouthfeel

  • Hot conditions: Maintains thickness during cooking, avoids loss of body.
  • Cooling back: Restores to its original creamy, spreadable texture without gelling too hard.
  • Repeated temperature shifts: Handles warehouse-to-store-to-home changes better than many starches.

Real World Performance Examples

  • In production tests for US-market ketchup, E1422 kept viscosity levels steady after pasteurization and 3 months of storage at both 39°F (4°C) and 77°F (25°C).
  • In seasoning sauces with high acid and oil content, E1422 prevented phase separation even after freeze-thaw cycles.

Cost Analysis of E1422 in Sauce Production USD

Pricing Overview

On the global market, E1422 (acetylated distarch adipate) generally ranges from $1.80 to $3.50 per kg USD, depending on order size, quality grade, and supplier region. For U.S. buyers, bulk imports often land in the lower part of that range due to larger shipment volumes. Prices can fluctuate with changes in corn or potato starch supply, freight rates, and currency exchange.

Cost Benefit in Sauces vs Other Thickeners

Compared to alternatives like xanthan gum, guar gum, or native starches, E1422 tends to be more stable under heat and cold, meaning fewer quality issues during production and storage. While its cost per kg can be slightly higher than native starch, it offers savings in other areas:

  • Reduced waste from texture breakdown
  • Lower need for multiple stabilizers
  • Less production downtime due to product inconsistencies

When calculated over batch production, those stability benefits often outweigh small per‑kg cost differences.

Impact on Production Costs and Pricing

For tomato ketchup and seasoning sauces, E1422’s consistency under both hot-fill and refrigerated storage translates to better yield and fewer returns. That can help keep shelf pricing competitive without cutting into margins. Using E1422 also allows for more efficient filler speeds and fewer viscosity adjustments, which can reduce labor and process costs.

Supplier Considerations and Taichy Food’s Value

Choosing the right supplier is as important as the additive itself. Taichy Food offers:

  • Consistent product quality that meets U.S. FDA and global standards
  • Stable, competitive USD pricing for long-term supply contracts
  • Technical support for fine-tuning recipes and viscosity targets in ketchup and seasoning sauces
  • Customization options to match different processing methods (hot-fill vs cold-fill)

By working directly with a specialized E1422 producer like Taichy Food, sauce manufacturers can manage costs better while getting a starch that delivers consistent performance from production to shelf.

Regulatory and Safety Aspects

Compliance with FDA, EFSA, and other relevant bodies

E1422, also known as acetylated distarch adipate, is approved for use in food products by major regulatory agencies, including the U.S. Food and Drug Administration (FDA) and the European Food Safety Authority (EFSA). In the United States, it’s listed as a modified starch permitted for use in sauces, including tomato ketchup and seasoning sauces, as long as it meets food-grade quality standards. Globally, countries follow their own purity and labeling requirements, but E1422 generally falls under accepted food additive regulations for thickeners and stabilizers.

Maximum allowable levels in sauces

There’s no single fixed limit in the U.S. for E1422 in sauces since it’s considered “generally recognized as safe” (GRAS) when used according to good manufacturing practices. In the EU, it follows quantum satis guidelines, meaning manufacturers can add only as much as needed to achieve the intended effect without misusing it. Sauce producers usually keep addition rates low—just enough to control viscosity, improve stability, and avoid unwanted texture changes.

Consumer safety and allergen status

E1422 is not classified as a major allergen and does not contain gluten, dairy, soy, or nuts, which makes it suitable for a wide variety of diets in the U.S. market. It’s resistant to breakdown during cooking and storage, so it doesn’t create harmful compounds when exposed to heat or cold. For people with starch sensitivities, it’s important to note it’s derived from common starch sources like corn, potato, or tapioca, but the modification process significantly changes its structure, reducing the likelihood of typical starch-related reactions.

Why Choose Taichy Food’s E1422 for Your Sauces

When it comes to E1422 modified starch (acetylated distarch adipate) for tomato ketchup and seasoning sauces, Taichy Food delivers exactly what US manufacturers look for—consistent quality, steady supply, and dependable technical guidance.

Quality and Supply You Can Count On

  • Stable performance batch after batch—same viscosity, same texture.
  • Global sourcing strength means no supply gaps.
  • Food safety compliance with FDA, EFSA, and other major standards.

Technical Support and Customization

We don’t just sell E1422—we make sure it works perfectly in your sauce formulations.

  • Custom viscosity and stability profiles for hot-fill or cold-fill ketchup.
  • Formulation advice to balance tomato solids, spices, and oils.
  • On-site or remote troubleshooting for production challenges.

Designed for Tomato Ketchup and Seasoning Sauces

  • Improves hot and cold stability without breaking down in pasteurization.
  • Keeps sauce texture creamy and consistent in squeeze bottles or jars.
  • Extends shelf life without changing flavor or color.

Real Feedback From Manufacturers*

Sauce TypeChallenge Solved by Taichy E1422Result After Use
Tomato Ketchup (Hot Fill)Separation and thinning after heatingSmooth, thick texture during shelf life
Spicy Seasoning SauceSpice oil separationUniform mix, better pour control
BBQ SauceTexture loss in cold storageStable thickness even at 35°F

*Case study data available upon request.

Taichy Food’s E1422 combines reliability, customization, and proven results—making it a solid choice for US sauce production where both hot-process and cold-storage performance matter.

Frequently Asked Questions FAQs

Can E1422 withstand extreme temperature fluctuations?

Yes. E1422 (Acetylated Distarch Adipate) holds up well under both high heat processing—like pasteurization—and cold storage. In sauces such as tomato ketchup and seasoning sauces, it helps keep the texture stable during cooking, bottling, refrigeration, and even short freeze-thaw cycles. The viscosity stays consistent, avoiding separation or thinning whether the product is served hot or cold.

Is E1422 safe for all consumer groups?

E1422 is approved by the FDA, EFSA, and other global food safety agencies. It’s generally recognized as safe for all age groups when used within regulated limits. It’s gluten-free, non-allergenic, and has no known adverse effects when consumed in normal food quantities. You can read more about E1422 food safety regulations here.

How does E1422 compare to other modified starches?

Compared to basic modified starches, E1422 offers:

  • Better hot and cold viscosity stability
  • Improved freeze-thaw resistance
  • Longer shelf-life support in sauces
  • Low impact on flavor and color

This makes it a top choice in the U.S. sauce manufacturing market over alternatives like E1414 or native starch. You can also check E1422 functions and uses in food for a deeper comparison.

Pricing inquiries and bulk order discounts

E1422 price per kg in USD depends on supplier, quantity, and freight. Larger bulk orders often come with significant volume discounts. U.S. manufacturers typically source between $1.80–$2.50/kg for food-grade quality, but exact prices vary with global supply trends and shipment size. Contacting suppliers directly is the best way to lock in the most competitive rate for your ketchup or seasoning sauce production.

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